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The Customer Wanted To Optimize The Cube Utilization Of Their Inbound Materials Warehouse. There Was A Wide Disparity Of Products With A Wide Variety Of Throughput Across Those Inventories. By Blending Cart Based (High Density System), Push Back Rack and Selective Rack Storage Systems The Customer Was Able To Increase The Cube Utilization By Over 100%. At The Same Time The Number Of Times A Pallet Load Of Product Is Touched Was Significantly Reduced.
A Frozen Foods Manufacturer Needed To Increase Their Product Movement Velocity and Storage Density In A New Facility Under Consideration To Allow 24/7 Production Capability But Limit Shipping To M-F Operations. The Cart Based (High Density System) High Density Stoirage System Provides Substantial Cube Density In A Very Small Footprint While Also Providing Easy Maintenance Access To The Ceiling Supported Evaporators.
A Frozen Foods Manufacturer Needed To Increase Their Product Movement Velocity and Storage Density In A New Facility Under Consideration. The High Density Racking System Positions The Customer’s High Velocity Products Closest To The Shipping Docks Using A Cart Based Pallet Handling Method Capable Of Dispensing 30-40 Loads Per Hour To The Forklift Truck. Additionally, The Handling Method Limits The Forklift Truck Activity To Only The Front Or Rear Face of The Storage Structure. The System Also Positions The Balance Of The Customer’s Inventory Around The High Velocity Product In A Push Back Storage System Again To Provide Higher Storage Density With Good Product Velocity.
A High Volume Frozen Food Manufacturer Needed Substantial Cube Utilization Improvement Along With Improved Load Throughput. A Cart Based (High Density System) Storage System Was Designed And Installed That Provide Both Of These Requirements While At The Same Time Keeping The Distribution Operation’s Staffing Levels The Same. The New System Allowed The Customer To Retrieve All Their Inventory Managed By Third Party Logistics Companies Back To The Plant DC And Place It Fully Within Their Control. The New Freezer and Cart Based (High Density System) High Density Storage System Had A Short Payback Compared To The Customer’s Initial ROI Expectation.
The Customer Needed To Maximize The Storage Capacity Of Finished Products In Their New Freezer Addition. The Provided System Utilized Single Deep, Double Deep And Push Back Racking Products To Get A Maximum Number Of Pallets Stored In The New Freezer.
A high volume bottling plant needed to provide for fast accumulation of pallet loads of product coming off of two bottling lines and also pre-stage several truck loads of outbound products near the shipping docks. The high density system developed provided accumulation positions for 960 loads adjacent to the palletizing process and 390 loads for the outbound shipment staging. It also over doubled the number of loads stored in push back racks in the same space. The configuration also made the removal of loads off the palletizer, a one man operation versus the 2-3 required before.
