Mezzanine Systems

Large Product Disassembly, Repair and Rebuild System

The Customer Wanted To Improve The Departments Production Levels And The Associates Ergonomics Environment. The Crane Based Disassembly, Repair and Rebuild System for Jet Engine Products Substantially Improved Productivity Levels As Well As Improved Associate Ergonomics. The System Is an Integration of Radio Controlled Overhead Cranes, Free Standing Mezzanines, Material Lifts For Parts Delivery To And From The Mezzanines and Six Customized Scissorlifts For Supporting The Jet Engine Product During Disassembly And Reassembly.

High Capacity Free Standing Mezzanine with Integral Crane System

The Free Standing Mezzanine With The Mezzanine Column Supported Overhead Bridge Crane Provides Substantial Additional Square Footage For Raw Materials Storage And Delivery To An Injection Molding Process at the Ground Level. The Crane System Allows Access To Any Unit Load Of Pellitized Plastic Materials Under Its Travel Path. This Reduces The Number Of Touches Per Unit Load Handled Resulting In Lower Indirect Labor Costs.

High Value Product Security Crib With Free Standing Mezzanine

The Goal Was The Consolidation of The MRO Parts For Three Sensor Manufacturing Facilities Into One Common Operation. The System Started With The Design, Fabrication and Installation Of A Free Standing Mezzanine Above An Existing MRO Parts Crib. Once The Mezzanine Was Installed The Security Fencing Was Modified And Repackaged Around The Lower Level To Optimize Work Space And Material Flow. Once The Fencing Was Completed The Shelving Systems From The Two Remaining Facilities Were Reconfigured And Moved Into Their New Positions On The New Free Standing Mezzanine.

Purchased Parts Rack Supported Mezzanine and Kitting Cells

Reconfiguration Of Available Vertical Space Was Needed To Consolidate Multiple MRO Parts Kitting Operations Onto A Flexible Mezzanine System. A Combination Rack Supported Mezzanine and Free Standing Mezzanine Were Built To Consolidate The Operations. The Design Eliminates The Need For Order Picking Forklifts And Rolling Ladders Used In The Prior Selective Rack Small Item Order Picking Process. The Design Significantly Increases The Pick Rate Per Labor Hour Resulting In An Indirect Labor Savings While Producing Kits In Substantially Less Time.

Free Standing Large Part Accumulation Mezzzanine with Floor to Mezzanine Material Lift Transporter

The Free Standing Mezzanine Provides Staging Space For Large, Heavy Production Molds That Are Supported And Moved On Casters. The Mezzanine Deck Is Capable Of Handling 1000 Pound+ Point Loads Transmitted Through The Casters To The Floor Surface. The Integral Mezzanine Safety Rail Is Designed To Contain The Production Tools Even If They Impact The Rail While Traveling Up To Three Miles An Hour. The Reciprocating Material Lift Is Used To Transport The Tools Between the Mezzanine Level And Ground Floor Levels On An As Needed Basis.

Custom Modular Building Enclosure with Integral Free Standing Mezzanine

The Mezzanine and Modular Building Combination Provides A Curing Chamber Environment For Large Products And A Floor Supported Environment for The HVAC System That Controls The Temperature And Humidity Levels Within The Modular Building Below.

Full Case and Less Than Case Order Picking, Inspection and Packaging System

Full Case and Less Than Case Order Picking, Order Inspection and Packaging System. The System Substantially Reduces The Associate Walking and Lifting Requirements As Well As Increases Order Throughput Rates and Picking Accuracy. The System Starts With An Over/Under High Density Pallet Storage System With Push Back Staging Of Loads On The Upper Two Rack Levels And Gravity Flow Lanes For Full Case Picking To Powered Take Away Conveyors On The Lower Level. The System Then Passes Through A Broken Case Picking Area for Small Items To Be Picked From Shelf Levels In A Rack Supported Mezzanine Configuration. Finally All Orders Go A Sortation Station Where The System Automatically Segregates Full Case Orders And Bypasses Them Around The Manual Inspection Process. All Other Orders Pass Through a 100% Inspection And Pack Out Process.

Limited Access Free Standing Information Archive Mezzanine

The Free Standing Mezzanine Provides Overhead Storage For Archived Records With Limited Access Requirements. The Swing Gate Allows Palletized Records To Be Forklifted Up Onto The Mezzanine Surface And The Caged Ladder Allows Associate Access In A Limited Footprint.

WIP Injection Molded Parts KanBan Buffer

The Automotive Customer Needed A Line Side Presentation Buffer Of Purchased Parts For A Manufacturing Process Within A Minimum Amount Of Line Side Space. The Provided KanBan Buffer (Case Flow Cell) Provided The Required Quantity Of Pick Faces And Days Of Inventory Needed To Fill The Requirement Between The Two Mezzanines. The Lower Free Standing Mezzanine Positioned The Associates At The Elevation Needed To Add The MRO Parts To The Products Being Manufactuered On The Line. The Upper Free Standing Mezzanine Positioned The Associate For Replenishing The Case Flow Cell.

Maintenance Crib Rack Supported Mezzanine and Work Stations

The Rack Supported Mezzanine With Work Stations Provides Greater Work Area For The Maintenance Department While Allowing Spare Parts Staging In The Rack Shelf Levels Beneath. It Also Limits Access To The Maintenance Departments Tools by Unauthorized Personnel.(Stairs Omitted For Visual Clarity)

Maintenance Crib Free Standing Mezzanine and Work Stations

The Provided Free Standing Mezzanine With Work Stations Provides Increased Work Area Space For The Maintenance Department While Allowing Spare Parts Staging In Customer Owned Shelving Beneath. Locating The Work Stations On The Mezzanine Limits Access To The Maintenance Departments Tools by Unauthorized Personnel.